Recently I had to upgrade our ESXi hosts from Update 2 to Update 3 due to security patch requirements. This requirement stretches across two separate physical environments, one running IBM blades and the other running on Cisco UCS blade chassis in a Flexpod configuration. The upgrade paths for both are slightly different, and they also run on different vCenter platforms. Both of these also have different upgrade paths as one is running VMware SRM and is in linked mode. I’m not going to discuss the IBM upgrades but I did need to upgrade the firmware of the Infrastructure and Servers for Cisco UCSM.

Before you being any upgrade process I highly recommend reading the release notes to make sure that a) an upgrade path exists from your current version, b) you become aware of any known issues in the new version and c) the features you want exist in the new version

UCS Upgrade Prep Work

Check the UCS Release Guides

Check the release notes to make sure all the components and modules are supported. The release notes for UCS Manager can be found on their site. The link is listed further below in the documents section.

Some of the things to check within the release notes are:
* Resolved Caveats

ucs-caveats-precheck

  • UCS Version Upgrade patch

ucs-infra-requirements-precheck

  • UCS Infrastructure Hardware compatibility

ucs-infra-requirements-precheck1

  • Minimum software version for UCS Blade servers

ucs-server-requirements-precheck1

Open a Pre-Emptive Support Call

I opened a call with Cisco TAC to investigate the discrepancy in the firmware versions. The advice was to downgrade the B200 M4 server firmware down to 4.0 (1). However, as I was planning on upgrading anyway I’ve now confirmed that the best option is to upgrade to the planned 3.1 version. As part of this upgrade I will also upgrade all the ESXi hosts on that site the same day. There is a second UCS domain on another site that will be upgraded on another date.

ucs-pre-emptive-support-case

Prior to performing my upgrade I also opened pre-emptive support calls with Cisco for each Cisco UCS domain. This turned out to be instrumental to the successful upgrade of the infrastructure firmware. Within an hour I got a response from Cisco asking to connect via Webex to ensure there were going to be no issues. Cisco downloaded ucs-dplug.5.2.3N2.2.23d.gbin for debugging and uploaded it to the FI’s. They then ran a debug to check the size of the /tmp directory using the ‘df -h’ command. If it’s above 1% there can be issues with the upgrade and it can cause the FI to not reboot correctly. This means you’ll need to connect a console cable to the FI and bring it back online manually. Not a pretty situation. From what the support engineer said, this is only an issue for 2.2(6c) and below. The later version don’t have this issue.

UCS Firmware 3.1 Upgrade Documents

UCS Manager 3.1 Release Notes

UCS Firmware Managment Guide, Release 3.1

UCS Infrastructure Firmware Upgrade Auto Install

UCS Server Firmware Upgrade Auto Install

Cisco UCS Upgrade

Upgrade Cisco UCS steps:

As per the UCSM Firmware Management Guide it’s not possible to upgrade using Auto Install if you are on version 2.1 of UCSM.

You cannot use Auto Install to upgrade either the infrastructure or the servers in a Cisco UCS domain if Cisco UCS Manager in that domain is at a release prior to Cisco UCS 2.1(1).

If you need to perform a manual upgrade there’s a good guide I did previously.

The order of the updates whether via the auto install or the manual install are:
– Install Infrastructure Firmware (FI’s, IOMs etc)
– Install Server Firmware (Blades)
Step 1: Perform a backup of your FI’s and create All Configuration and Full-State backup files.

1.1 In UCS Manager go to the Admin tab, select All, click on the General tab and click Backup Configuration

ucs-upgrade-backup-config-step1

1.2 From the backup configuration dialog box click Create Backup Operation

ucs-upgrade-backup-config-step2

1.3 In the backup dialog select the following options:
– Admin State: Enabled
– Type: Full State
– Location of the Backup File: Remote File System
– Protocol: FTP
– Hostname: IP/DNS name of your FTP server
– Remote File: Filename you want

ucs-upgrade-backup-config-step3

1.4 Perform the above steps again but select All Configuration

Note:
If Cisco UCS Manager displays a confirmation dialog box, click OK.

1.5 Click Ok to close the Backup Configuration dialog box.
Step 2: Disable Call Home

In UCS Manager go to the Admin tab, expand All > Communication Management > Call Home. Select Off for Call Home.

ucs-upgrade-precheck-callhome-off

Step 3: Verify the FA failover settings

3.1 Click on the Admin tab, expand Equipment > Fabric Interconnects. Click the FI node for the fabric interconnect that you want to verify.

3.2 In the Status area, verify that the Overall Status is operable.

ucs-upgrade-FI-failover-check
If the status is not operable do not proceed with the firmware upgrade and open a support call with TAC.

3.3
If the fields in the High Availability Details area are not displayed, click the Expand icon to the right of the heading.

3.4
Verify the settigs for the FI’s:

  • Ready field – Yes
  • State field – Up

Also take note of which FI is the primary

ucs-upgrade-FI-failover-check1
Step 4: Check the associated Maintenance Policy

4.1 Click on the Servers tab, expand Servers > Policies. Expand the organisation for where you want to create the policy. Expand Maintenance Policies and verify that your maintenance policy is in use by the relevant Server Profile Templates.

ucs-upgrade-maint_pol_check
If not, you can create a new one and modify the maintenance policy on the Server Profile Template.

Step 5: Verify the Status of the IO modules

5.1 Click on the Equipment tab, expand Equipment > Chassis.

5.2 Click on the chassis you want to verify for and click the IO Modules tab. For each IO module check that the overall status is Operable

Step 6 Verifying the Status of Servers

6.1 Click the Equipment tab and click Equipment. Select the Servers Tab and for each server check that the overall status is Ok.

6.2 Click on Equipment and Chassis > Chassis Number > Servers. Click the Inventory tab and select the Adapters sub-tab. Verify that the adapters are all operational.

Step 7 Check on the Ethernet and Fabric paths (provides a baseline for checking later)

7.1 Connect to the FI via SSH. You can then connect to the individual FI’s using the connect nxos command. Next run the command to show the active number of ethernet connections. The number of connections can be checked against those once he upgrade has been completed. The fwm command will show the number of MAC addresses connected also.

UCS-A /fabric-interconnect # connect nxos a
UCS-A(nxos)# show int br | grep -v down | wc –l
86
UCS-A(nxos)# show platform fwm info hw-stm | grep ‘1.’ | wc –l
80

ucs-upgrade-precheck-connections

The above can also be performed by connecting to nxos b to execute the same commands.

7.2 While connected via SSH you can also check the number of active fibre connections.

UCS-A /fabric-interconnect # connect nxos a
UCS-A(nxos)# show npv flogi-table

UCS-A(nxos)# show npv flogi-table | grep fc | wc -l
3

Perform the same commands on fabric b.

7.3 Check the flogi database and the number of servers logged into the fabric.

UCS-A /fabric-interconnect # connect nxos a

UCS-A(nxos)# show flogi database

UCS-A(nxos)# show flogi database | grep fc | wc -l
8

Step 8 Check the Available Space on Fabric Interconnect

If an image download fails, check whether the bootflash on the fabric interconnect or fabric interconnects in the Cisco UCS has sufficient available space.

Step 8.1 Click on the Equipment tab > expand Equipment > Fabric Interconnects. Click the fabric interconnect on which you want to check the available space. Select the General tab.

Step 8.2 Expand the Local Storage Information area. and check that the FI bootflash is less than 50%. If not, dlete some old files form the FI and also any old tech support files.

Step 9 Download Software Bundles

Go to Cisco’s website and download the relevant software. You’ll then need to upload it to the FIs. This is called downloading the package even though you’re uploading to the fabric interconnects. Odd I know but what can you do. Once you’ve downloaded the required files you can then perform the upgrades by activating the new firmware versions.

Step 9.1 Click the Equipment tab, select the Equipment node. Click on the Firmware Management tab. Click the Installed Firmware tab and select Download Firmware.

ucs-upgrade-download-firmware
Step 9.2 In the Download Firmware dialog box, click the Local File System radio button in the Location of the Image File field.

ucs-upgrade-download-firmware1

Step 9.3 Select the bin files to upload and click Select.

ucs-upgrade-download-firmware2

The A bin file is for the infrastructure and the B bin file is for the blade servers

The upload of the firmware will take a few moments.
ucs-upgrade-download-firmware3

Step 9.4 Click Ok on the download firmware task

ucs-upgrade-download-firmware4

Step 9.5 Click Ok once the bundle has been downloaded

ucs-upgrade-download-firmware9

The newly uploaded bundles will show up in Firmware Management > Packages subtab.

ucs-upgrade-download-firmware10

Upgrading the Infrastructure Firmware with Auto Install:

Step 10: Install the infrastructure firmware.

10.1 Click on the Equipment tab, select Equipment and click on Firmware Management tab. Click the Firmware Auto Install tab and in the actions areas click Install Infrastructure Firmware

ucs-upgrade-infrastructure-firmware-step1

10.2 In the Prerequisites I clicked on Ignore All. This was due to some non-critical alerts from the blade servers. Once selected click Next.

ucs-upgrade-infrastructure-firmware-step2

10.3 In the Properties area of the Install Infrastructure Firmware dialog box, enter a description, select the firmware version number and select Upgrade Now. Click Finish.

ucs-upgrade-infrastructure-firmware-step3

The firmware will begin to install at this point and can be tracked via the FSM.

ucs-upgrade-infrastructure-firmware-step5

Note
If there is not enough space under bootflash, a warning will display and the upgrade process will stop.

You will be kicked out of the session and can log in again after approx 5 minutes. Try not to freak out. I’d recommend grabbing a coffee at this point.

10.4
Acknowledge the reboot of the primary fabric interconnect. If you do not acknowledge that reboot, Cisco UCS Manager cannot complete the infrastructure upgrade and the upgrade remains pending indefinitely.

10.5 On the toolbar, click Pending Activities. In the Pending Activities dialog box, click the User Acknowledged Activities tab. Select Reboot Now.

10.6 Click OK. UCSM will reboot immediately. You cannot stop this reboot after you click OK.

Upgrading the Server Firmware with Auto Install:

Note:
You cannot cancel a server firmware upgrade process after it begins. UCSM applies the changes immediately.

Step 11: Begin the server installation. Click the Equipment tab, select the Equipment node, click the Firmware Management tab and click Firmware Auto Install tab. In the Actions area click Install Server Firmware.

11.1 On the prerequisites page review the settings. Click Ignore All and click Next.

ucs-upgrade-server-firmware-step2
11.2 Select the newly uploaded server firmware bundle for the B-Series and click Next.

ucs-upgrade-server-firmware-step3

11.3 Select the firmware policy you want to update. Make sure that this policy is used by all the Service Profile Templates you need to update.

ucs-upgrade-server-firmware-step4

11.4 Review the dependency packages and click Next

ucs-upgrade-server-firmware-step5

11.5 Review the impacted endpoints and check the new version is correct. Click Install.

ucs-upgrade-server-firmware-step6

11.6 Click Ok on the auto-install confirmation

ucs-upgrade-server-firmware-step7

11.7 You can check the progress of the upgrade using the FSM tab for each server. Each blade will require a reboot as part of the upgrade. This can be activated by selecting Pending Activites in the taskbar and choosing which blades to reboot based on your business requirements.

11.8 Once the reboots have completed the server firmware will have completed its upgrade process.

Once the firmware has been updated on both the infrastructure and servers you can then proceed with the ESXi host upgrades.

2 thoughts on “How To: Cisco UCS Firmware Upgrade 2.2 to 3.1 with Auto-Install

  1. HI Derek,

    Nice article there. Being a old guy, i prefer the Old way manual upgrade with controlled reboot of each and every component.
    Is there anyway that i can control the reboot of FICS and Blades. reason being that i has a Prod running on top and My experience with FICS reboot is that we must keep at least 30 min difference each FIC reboot after changing the Subordinate FIC to Primary. Once i rebooted them within 5 min of each other & that resulted in Outage on half of the NIcs .

    Regards
    Sushil

Leave a Reply

Your email address will not be published. Required fields are marked *